Which Battery Size Standard Is Right for Your Application?

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LiTech Potenza

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Settembre 5, 2025

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Which Battery Size Standard Is Right for Your Application?

Battery Pack Size Standards Explained: BCI Group, DIN / EN, and SLA / VRLA

When selecting the right battery for an application, capacity and chemistry are only part of the equation. Battery size standards play a critical role in ensuring mechanical compatibility, safe installation, and reliable performance.

In this article, we introduce the three most common battery size standards used worldwide: Gruppo BCI, DIN / EN, e SLA / VRLA. We will explain their typical uses and differences.

1. BCI Group Battery Sizes

BCI (Battery Council International) standards are widely used in North America, especially for automotive, commercial vehicle, and industrial batteries.

Key Features of BCI Group Standards

  • Defined by physical dimensions, terminal location, and terminal type
  • Each battery is assigned a Group Number (e.g. Group 24, Group 27, Group 31)
  • Batteries within the same group share the same outer dimensions, regardless of brand

Applicazioni tipiche

  • Passenger vehicles and trucks
  • Commercial fleets and off-road vehicles
  • Industrial and backup power systems

BCI standards make it easy to replace batteries. Users can choose a compatible group size without changing battery trays or mounting structures.

2. DIN / EN Battery Sizes

DIN (Deutsches Institut für Normung) and EN (European Norm) standards are commonly adopted in Europe and many international markets.

Key Features of DIN / EN Standards

  • Battery sizes are specified by length, width, and height
  • Frequently combined with performance indicators like capacity (Ah) and cold cranking amps (CCA).
  • Typically feature recessed or flush terminals, improving safety and vibration resistance

Applicazioni tipiche

  • European passenger cars and commercial vehicles
  • Industrial equipment and energy storage systems
  • OEM applications requiring compact and standardized footprints

People recognize DIN / EN batteries for their small size and high energy density. This makes them ideal for space-constrained installations.

3. SLA / VRLA Battery Sizes

SLA (Sealed Lead Acid) and VRLA (Valve-Regulated Lead Acid) batteries come in standard sizes. The industry recognizes these sizes. They do not follow specific automotive standards for different regions.

SLA and VRLA batteries are commonly available in absorbent glass mat (AGM) and Gel designs, offering maintenance-free operation. While people traditionally associate these formats with lead-acid systems, they increasingly use similar standardized dimensions for technologies like lithium-ion replacements.

Key Features of SLA / VRLA Sizes

  • Maintenance-free, sealed construction
  • Standardized case sizes (e.g. 12V 7Ah, 12V 9Ah, 12V 100Ah)
  • Available in AGM o Gel designs

Applicazioni tipiche

  • UPS systems and backup power
  • Telecom and data centers
  • Solar energy storage and emergency lighting

Because of their standardized case dimensions, SLA / VRLA batteries are widely compatible across brands and systems.

Comparison of Common Battery Size Standards

Standard Primary Region Typical Use Size Definition
Gruppo BCI North America Automotive, industrial Group number
DIN / EN
Europe Automotive, OEM, industrial Dimensional code
SLA / VRLA Global Backup energy storage
Case size & voltage

 

Riferimento alle dimensioni della batteria (tutte le dimensioni più comuni della batteria)

Categoria Dimensione Nome / Codice Dimensioni (L × P × A, mm/pollici) Tensione tipica Applicazioni tipiche
Gruppo BCI Gruppo 24 260 × 168 × 215 mm / 10,24 × 6,61 × 8,46 pollici
12V Nautico, RV, Solare
Gruppo BCI Gruppo 24F 260 × 168 × 225 mm / 10,24 × 6,61 × 8,86 pollici 12V Automotive
Gruppo BCI Gruppo 27 306 × 173 × 225 mm / 12,05 × 6,81 × 8,86 pollici 12V Marino, Solare
Gruppo BCI Gruppo 31 330 × 173 × 240 mm / 12,99 × 6,81 × 9,45 pollici 12V Camion, Marina
Gruppo BCI Gruppo 34 260 × 173 × 205 mm / 10,24 × 6,81 × 8,07 pollici 12V Automotive
Gruppo BCI Gruppo 35 230 × 175 × 225 mm / 9,06 × 6,89 × 8,86 pollici 12V Automotive
Gruppo BCI Gruppo 51 / 51R 238 × 129 × 223 mm / 9,37 × 5,08 × 8,78 pollici 12V Automotive
Gruppo BCI Gruppo 65 315 × 175 × 190 mm / 12,40 × 6,89 × 7,48 pollici 12V Automotive
Gruppo BCI GC2 260 × 180 × 275 mm / 10,24 × 7,09 × 10,83 pollici 6V Carrello da golf, RV
Gruppo BCI 8D 527 x 283 x 250 mm / 20,75 x 11,13 x 9,8 pollici
6V Carrello da golf, RV
DIN / EN L1 (H4) 207 × 175 × 175 mm / 8,15 × 6,89 × 6,89 pollici 12V Veicoli di piccole dimensioni
DIN / EN L2 (H5) 242 × 175 × 175 mm / 9,53 × 6,89 × 6,89 pollici 12V Veicoli passeggeri
DIN / EN L3 (H6) 278 × 175 × 190 mm / 10,94 × 6,89 × 7,48 pollici 12V Veicoli passeggeri
DIN / EN L4 (H7) 315 × 175 × 190 mm / 12,40 × 6,89 × 7,48 pollici 12V SUV, Furgoni
DIN / EN L5 (H8) 353 × 175 × 190 mm / 13,90 × 6,89 × 7,48 pollici 12V Furgoni
DIN / EN L6 (H9) 393 × 175 × 190 mm / 15,47 × 6,89 × 7,48 pollici 12V Veicoli commerciali
SLA / VRLA NP7-12 (7Ah) 151 × 65 × 93 mm / 5,94 × 2,56 × 3,66 pollici 12V UPS, sistemi di allarme
SLA / VRLA 9Ah 151 × 65 × 94 mm / 5,94 × 2,56 × 3,70 pollici 12V UPS
SLA / VRLA 12Ah 151 × 98 × 95 mm / 5,94 × 3,86 × 3,74 pollici 12V Alimentazione di riserva
SLA / VRLA 18Ah 181 × 77 × 167 mm / 7,13 × 3,03 × 6,57 pollici 12V Illuminazione di emergenza
SLA / VRLA 26Ah 166 × 175 × 125 mm / 6,54 × 6,89 × 4,92 pollici 12V Backup industriale
SLA / VRLA 33Ah 195 × 130 × 155 mm / 7,68 × 5,12 × 6,10 pollici 12V UPS
SLA / VRLA 40Ah 197 × 165 × 170 mm / 7,76 × 6,50 × 6,69 pollici 12V Sistemi di backup
SLA / VRLA 55Ah 229 × 138 × 210 mm / 9,02 × 5,43 × 8,27 pollici 12V Alimentazione di riserva
SLA / VRLA 65Ah 350 × 167 × 180 mm / 13,78 × 6,57 × 7,09 pollici 12V UPS industriali
SLA / VRLA 100 Ah 330 × 173 × 215 mm / 12,99 × 6,81 × 8,46 pollici 12V Solare, di backup

Nota: Gli standard dimensionali delle batterie definiscono solo le dimensioni fisiche e la disposizione dei terminali. La capacità e le prestazioni dipendono dalla chimica e dal design della batteria. Prima dell'installazione, verificare le dimensioni e l'orientamento dei terminali.

Choosing the Right Battery Size Standard

Selecting the correct battery size standard depends on:

  • Installation space and mounting design
  • Regional market requirements
  • Application-specific performance needs
  • Replacement and maintenance considerations

At Litech Power, we offer custom battery solutions. Our solutions are available in BCI Group, DIN / EN, and SLA / VRLA standardized formats. Our products support many industrial, energy storage, and mobility uses.

About Litech Power

Litech Power focuses on high-quality lithium and lead-acid batteries. They offer both standard and custom battery packs for global markets.

From dimension matching to electrical performance optimization, we help customers ensure seamless integration and long-term reliability.

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